Discover how KRRASS’s Bending technology can help you optimize your production

More productive sheet metal machines, new customized solutions, and easy-to-use option suites are designed to meet the customer’s real needs.

Laser Check Angle Measurement System

Optical Safety System - Advanced

KRRASS® CNC press brake use OEM EMBEDDED LAZERSAFE offers a highly effective solution for both operator safety and machine productivity. Designed for use with Lazer Safe’s PCSS A Service, the Lazersafe is category 4 compliant and meets the world’s most demanding international safety standards (CE Certified Category 4 Safety Controller with integrated).

Optional:

  • Lazersafe-PCSS A0 LZS-XL
  • Lazersafe-PCSS IRIS

Advantage:

  • CLASS 1 Dual Block laser
  • Fast response time
  • Safety speed automatically monitored
  • Stopping distance automatically monitored
  • Status LEDs - Power / Front/middle/rear Sensors
  • Tray mode for high speed bending of tray & box shapes
  • Complex shapes can be achieved in high speed with Tray/Box Mode.

Automatic Tool Alignment:

The systems with a camera receiver feature automatic tool alignment that eliminates the need for precise manual adjustment and this process can also be fully automated in the CNC via SmartLink, eliminating the need for the operator to press the TOOL ALIGN button.

Applies to LZS-2
Applies to IRIS and IRIS Plus

Certification And Standards Compliance:

The OEM Embedded Systems LZS Series and IRIS Series hardware and software is CE Certified and compliant with all international press brake safety standards including EN12622, ANSI B11.3-2012, CSA Z142-10 and NR12.

Safety Arrangements - rapid bend
Safety Arrangements - smart link
Safety Arrangements - flex speed
Safety Arrangements - auto sense
Safety Arrangements - bend shield
Safety Arrangements - bend vision

Press Brake Control Safety System - Advanced

The PCSS-A is a programmable safety controller designed to improve the performance and safety of press brakes. It provides flexibility for the press brake manufacturer and simplifies the design process by combining all related control, safety and monitoring functions into a single system and eliminates the need for complex integration of third party components and software. PCSS-A provides an optimum balance of functionality and performance with reduced build cost.

Safety Arrangements - machine design pcss
Safety Arrangements - without lazer safe

This provides an efficient and cost effective platform with fewer components, reduced wiring, simplified interface and CE Certified hardware and software to minimise engineering and build time.

Specifications

PCSS-A0PCSS-A0 PLUSPCSS-A1PCSS-A2
Technology
SmartLink
FlexSpeedPlus
AutoSensePlusUltimateUltimateUltimate
Specifications
Safety inputs12121616
Safety outputs4466
Standard inputs24242828
Standard outputs661010
Linear encoder I/O1, Y1 or Y22, both Y1 and Y22, both Y1 and Y22, both Y1 and Y2
Minimum encoder resolution0.1 micron0.1 micron0.1 micron0.1 micron
Speed capacity of the encoder counters>300mm per second>300mm per second>300mm per second>300mm per second
Response time (hardware interrupts)<1ms<1ms<1ms<1ms
SD Card (back-up, data logging and high-speed software transfer)
CAN Open
Ethernet
Ether CATOPTIONAL
Dimensions229mm*189mm*45mm229mm*189mm*45mm229mm*189mm*45mm229mm*189mm*57mm
Expansion Options
Tandem Adaptor
SmartLink Brackets
Wireless Foot Pedal
Optics Compatibility
LZS-1
LZS-2
LZS-XL
IRIS/IRIS Plus
Third party light curtain support
Dual guarding support
LZS-1LZS-2LZS-XLIRISIRIS PLUS
Optical protection functions
Optical imaging functions
Laser transmitterCLASS 1CLASS 1CLASS 1CLASS 1CLASS 1
Receiver typeMulti-sensor photocellMulti-sensor photocellCameraCamera with integrated Intel® image processorCamera with integrated high-speed Intel® image processor
Maximum recommended optical range8 metres8 metres15 metres8 metres4.5 metres
Minimum object detection resolution4mm4mm9mm2mm2mm
Connector typeM12 8 pinM12 8 pinM12 12 pinM12 12 pinM12 12 pin
Tool compatibilityV tools and non-standard tools
Integrated status LEDs
Special Functions
Automatic tool alignment
Automatic alignment confirmation
Special tools mode
Soft stop mode
Fast flattening mode
Automatic Cycle Start (ACS)
Bend Speed Management (BSM)
Adaptive Environment Sensing (AES)
Technology
RapidBend
RapidBend Ultimate
BendShield
BendVision
Performance // Minimum speed change point
Flat sheet bending8mm4mm3mm / 10mm0mm0mm
Box bending8mm4mm3mm / 10mm0mm0mm
PCSS-A Series Compatibility
PCSS-A0 / PCSS-A0 Plus
PCSS-A1 / PCSS-A2
PCSS-A Tandem Adaptor
Mounting Bracket Compatibility
Economy Brackets
Standard Brackets
SmartLink Brackets
IRISIRIS PLUS
Optical protection functions
Optical imaging functions
Maximum recommended optical range8 metres4.5 metres
Optical sensor
CameraDigital Image SensorDigital Image Sensor
Frame rate / frequency17ms / 59HzSelectable 5ms / 200Hz or 10ms / 100Hz
Data resolution (sensor)0.01 degrees
Measurement technology
TypeIntegrated Intel® image processorIntegrated high-speed Intel® image processor
Memory depthRecords up to 10 seconds (2000 images) of bend data per cycle
Measurement accuracyUp to +/- 0.25 degrees
Measurement rate synchronised with frame rateSelectable 5ms / 200Hz or 10ms / 100Hz
Imaging technology
Bend Speed Management
BendVision
ECONOMYSTANDARDSMARTLINK
Specifications
Vertical bracket length700mm520mm / 700mm / 1000mm700mm
Vertical adjustment range488mm350mm / 530mm / 830mm500mm
Horizontal adjustment range40mm40mm40mm
Maximum recommended machine length4 metres15 metres6 metres
Main Features
Precision linear bearings and rails
Free sliding operation
Automatic motorised drive system
Maximum speed of the motorised drive systemNANA20mm/s
Adjustable locking handleNA
Tool change lockManualAutomatic
Optics Compatibility
LZS-1
LZS-2
LZS-XL
IRIS/ IRIS Plus

Embedded Solutions OEM Premium Range FOR PRESS BRAKES

Embedded Solutions

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