The Ultimate Guide to the KRRASS PBE Series Pump-Controlled CNC Press Brake: The Pinnacle of Eco-Precision and Dual-Servo Technology

KRRASS PBE Series Pump-Controlled CNC Press Brake Guide

The modern sheet metal fabrication industry stands at a critical intersection. On one hand, the demand for ultra-high-precision components—driven by the aerospace, electric vehicle (EV), and advanced telecommunications sectors—has never been more rigorous. On the other hand, global manufacturing is facing unprecedented pressure to drastically reduce carbon footprints, minimize energy consumption, and eliminate workplace noise pollution. Traditional prensas dobradeiras hidráulicas, characterized by continuously running induction motors and massive oil reservoirs, simply cannot meet these modern ecological and efficiency standards.

Entre no KRRASS PBE Series Pump-Controlled CNC Press Brake.

The PBE Series represents the absolute cutting edge of metal forming technology, combining the immense bending force of traditional hydraulics with the micrometer-level accuracy and energy-saving profile of servo-electric systems. What truly separates the PBE Series from conventional press brakes is its revolutionary Dual Independent Servo-Pump Architecture. Instead of relying on a single, massive motor pumping hydraulic fluid through complex, energy-draining proportional valve blocks to control both cylinders, the PBE Series utilizes two entirely independent servo motors. Each servo motor is directly coupled to its own highly efficient hydraulic pump, with one dedicated exclusively to the Y1 axis (left cylinder) and the other dedicated to the Y2 axis (right cylinder).

This direct "pump-controlled" architecture results in a machine that is a marvel of industrial engineering:

  • Unmatched Energy Efficiency: The servo motors only activate when the ram is actively moving. During standby, tool changes, or material loading, energy consumption drops to virtually zero.
  • Whisper-Quiet Operation: The relentless, deafening hum of traditional hydraulic pumps is completely eliminated, creating a remarkably quiet, stress-free workshop environment.
  • Sustentabilidade ambiental: By drastically reducing the volume of hydraulic oil required and eliminating the heat generated by continuous pumping, the PBE Series minimizes oil degradation and vastly extends maintenance intervals.

The KRRASS PBE Series is not a machine built to compete on entry-level price points; it is a premium, high-yield asset designed for forward-thinking fabricators. It delivers rapid response times, unshakeable durability, and absolute precision, ensuring that the return on investment is realized through zero-scrap production, dramatically lower utility bills, and maximized machine uptime.

Master-Crafted Structural Rigidity: The Foundation of Unwavering Precision

In the realm of high-tonnage sheet metal bending, the sophistication of the control system and the agility of the servo motors are entirely dependent on the physical foundation of the machine. When bending thick, high-tensile materials, the press brake frame absorbs hundreds, sometimes thousands, of tons of force. If the side housings, upper ram, or lower bed experience even microscopic deflection or torsional twisting under load, the resulting bend angle will be hopelessly compromised.

KRRASS engineers understand that precision is physically impossible without unyielding rigidity. Therefore, the PBE Series is built upon a heavily reinforced, master-crafted steel framework.

Advanced Digital Prototyping and FEA Simulation

The engineering journey of every PBE machine begins in advanced Computer-Aided Engineering (CAE) environments. KRRASS utilizes industry-leading platforms like SOLIDWORKS to execute highly complex Finite Element Analysis (FEA).

Through FEA, engineers digitally subject the machine's 3D model to extreme, transient loading scenarios that simulate decades of continuous, heavy-duty production. This allows the engineering team to visualize stress distribution, pinpoint potential fatigue zones, and strategically add steel reinforcement exactly where it is needed. This scientifically optimized design ensures that the frame absorbs shock and resists deflection far better than standard, over-welded traditional frames.

Premium Metallurgy and Thermal Stress Relief

The physical execution of this digital design is subjected to the strictest manufacturing standards in the industry:

  • Certified Raw Materials: The entire machine body is constructed using premium, high-yield structural steel sourced exclusively from internationally certified metallurgical suppliers. This guarantees uniformity in tensile strength across the entire frame.
  • Thermal Annealing Process: Welding thick steel plates inherently introduces massive internal mechanical stresses. If left untreated, a welded machine frame will gradually warp and lose its geometric accuracy over time. To prevent this, the entirely welded frame of the PBE Series is placed into a massive industrial oven for thermal annealing. The frame is heated to critical temperatures to completely relieve internal welding stresses, followed by a controlled cooling process.
  • Single-Setup Precision Machining: Once the frame is thermally stabilized, it is moved to a colossal CNC pentahedron floor-type boring and milling center. Every critical mounting surface—for the dual hydraulic cylinders, the linear guide rails, the backgauge system, and the tooling bed—is machined in a single, uninterrupted setup. This guarantees absolute parallelism and perpendicularity across the entire machine.

When a fabricator invests in the KRRASS PBE Series, they are securing a foundation that is mathematically proven and physically built to maintain its micrometer precision across generations of operators.

Command and Control: The DELEM DA-66S and DA-69S Intelligent Ecosystem

The revolutionary dual pump-controlled mechanics of the PBE Series require a "brain" capable of processing complex algorithms, 3D spatial data, and real-time kinematic feedback with zero latency. To achieve this, KRRASS has partnered with DELEM, the global authority in press brake CNC automation.

It is vital for modern manufacturers to note that older DELEM iterations (such as the DA-53T, DA-58T, DA-66T, and DA-69T) have been entirely superseded. The KRRASS PBE Series is exclusively integrated with the latest generation of DELEM controllers—the DA-53Tx, DA-58Tx, DA-66S, and DA-69S—bringing true Industry 4.0 capabilities directly to the shop floor.

The DELEM DA-66S: The Standard of High-Efficiency Production

For the vast majority of high-end fabrication environments requiring advanced 2D and 3D capabilities, the PBE Series is equipped with the DA-66S controller. This system is designed to drastically minimize setup times and eliminate operator programming errors.

  • Expansive Visual Interface: The DA-66S boasts a stunning 24-inch, high-resolution color TFT display (1920 x 1080 pixels). This expansive digital workspace allows operators to view complex bend sequences, tooling setups, and machine parameters simultaneously.
  • Intuitive Touch Navigation: Utilizing an industrial-grade IR-touch screen, the interface is as responsive as a modern smartphone, even when operated in harsh industrial environments.
  • Rapid 2D/3D Programming: Operators can quickly draw a 2D profile on the screen, and the DA-66S will instantly calculate the bend deductions, unfold the flat pattern, and generate the most efficient bending sequence. The system then provides a full 3D simulation of the process to visually confirm there are no collisions between the workpiece and the machine frame.
  • Profile-S2D Offline Software: The controller seamlessly integrates with Delem's offline programming software. Engineering departments can create, simulate, and optimize programs remotely, pushing them directly to the machine via a secure network, ensuring the press brake is always bending metal, not waiting for data entry.

The DELEM DA-69S: Unrestricted 3D Manufacturing

For facilities tackling incredibly complex geometries—such as multi-stage aerospace components, intricate electronics enclosures, or advanced automotive prototypes—the PBE Series can be elevated with the DELEM DA-69S controller.

  • Complete 3D Authority: The DA-69S offers full 3D programming directly at the machine interface. Operators can import 3D CAD files directly into the controller, which automatically translates the geometry into a flawless bending program.
  • Advanced Multi-Axis Kinematics: The DA-69S possesses the immense processing power required to seamlessly orchestrate the dual Y1/Y2 servo pumps, the dynamic crowning system, and up to an 8-axis complex backgauge simultaneously in real-time.
  • Profile-S3D Integration: Supported by the comprehensive Profile-S3D offline software, the DA-69S creates a flawless, zero-error bridge between the engineering design office and the final bent product.

Table 1: Modern DELEM Control Systems on the KRRASS PBE Series

Feature ProfileDELEM DA-58TxDELEM DA-66SDELEM DA-69S
Optimal Configuration3-4 Axis High-Speed Setups6-8 Axis Advanced Production8+ Axis Complex 3D Geometries
Display PanelHigh-Res TFT (IR-Touch)24" Widescreen (1920x1080)24" Widescreen (1920x1080)
Primary ProgrammingGráfico 2D2D Graphical with 3D SimulationFull 3D & 2D Graphical
Collision Detection2D VerificationAdvanced 3D DynamicFull 3D Dynamic Real-Time
Offline EcosystemProfile-58TLProfile-S2DPerfil-S3D

(For expanded documentation on control algorithms, refer to Delem's Official Knowledge Base.)

The Dual Servo-Hydraulic Revolution: Independent Y1/Y2 Pump Control

The Dual Servo-Hydraulic Revolution: Independent Y1/Y2 Pump Control

To fully appreciate the engineering marvel of the KRRASS PBE Series, one must understand the limitations of traditional hydraulic press brakes. Conventional machines utilize a single, massive asynchronous AC motor that runs continuously from the moment the machine is powered on. This motor drives a large central pump, constantly pushing hundreds of liters of hydraulic oil through complex blocks of proportional valves. These valves essentially act as brakes, restricting oil flow to control the speed and synchronization of the Y1 and Y2 cylinders. This traditional method results in massive energy waste, excessive noise, and rapid heating of a massive central oil reservoir.

The PBE Series completely dismantles this outdated paradigm by introducing a Dual Independent Servo-Pump Architecture, fundamentally revolutionizing how bending force is generated, controlled, and applied.

The Mechanics of Direct Pump Control

In the PBE Series, the complex, restrictive proportional valve blocks are entirely bypassed. Instead, the machine is equipped with two separate, highly dynamic AC servo motors.

  • Independent Operation: One servo motor is directly coupled to its own dedicated hydraulic gear pump to control the Y1 axis (left cylinder). A completely separate servo motor and pump assembly independently controls the Y2 axis (right cylinder).
  • On-Demand Power: These servo motors are strictly "on-demand." When the DELEM controller commands the ram to move, the servo motors spin up instantly to precisely the required RPM to deliver the exact volume of oil needed. When the ram stops, the motors stop. During tool changes, programming, or material handling, the system is entirely silent and consumes virtually zero electricity.
  • Zero Latency: Because the servo motor directly dictates the oil flow rather than relying on a valve to open and close, the response time is nearly instantaneous. This allows for incredibly rapid approach speeds and lightning-fast transitions into the bending phase.

Eco-Friendly Innovation: Dual Miniaturized Oil Tanks

One of the most significant environmental and economical advantages of the PBE Series is its radically redesigned hydraulic fluid storage.

In a traditional press brake, the continuous pumping and friction from the proportional valves generate immense heat. To dissipate this heat, the machine requires a massive central oil tank—often holding between 400 to 800 liters of hydraulic fluid.

Because the PBE's independent servo-pumps only operate on-demand, they generate a fraction of the heat. Consequently, KRRASS engineers eliminated the massive central reservoir. Instead, each of the independent Y1 and Y2 servo-pump systems is equipped with its own miniaturized, independent hydraulic oil tank. * Drastic Volume Reduction: This dual-tank design slashes the total hydraulic oil requirement of the machine by up to 70% compared to standard models.

  • Sustentabilidade ambiental: Using significantly less oil is a massive leap forward in eco-friendly manufacturing, drastically reducing the environmental impact of industrial lubricants.
  • Redução dos custos de manutenção: For the fabricator, changing the hydraulic oil becomes a fast, inexpensive maintenance task rather than a major operational expense. Furthermore, because the oil runs cool, it does not degrade prematurely, exponentially increasing the lifespan of internal seals and the fluid itself.

Absolute Closed-Loop Precision

The independent pump control is married to an ultra-precise closed-loop feedback system. Dual linear scales (such as those from Heidenhain or Givi) continuously monitor the exact position of both sides of the ram with an accuracy of $\pm 0.005$ mm. This data is fed to the DELEM DA-66S or DA-69S controller in real-time. The controller independently adjusts the RPM of the Y1 and Y2 servo motors microsecond-by-microsecond, guaranteeing perfect ram parallelism even when bending highly asymmetric or off-center loads.

Precision Positioning in 3D Space: The Advanced BGA Multi-Axis Backgauge

Precision Positioning in 3D Space: The Advanced BGA Multi-Axis Backgauge

While the dual servo-pump system (Y-axes) ensures the exact angle of the bend is achieved, the flange length and the precise positioning of the workpiece are entirely dependent on the backgauge system. A press brake with unparalleled ram precision is useless if the backgauge cannot place the metal exactly where it needs to be. KRRASS equips the PBE Series with the highly robust, exceptionally agile BGA Multi-Axis CNC Backgauge System.

Built for Industrial Speed and Impact Resistance

The backgauge structure of the PBE Series is not an afterthought; it is a meticulously engineered sub-system built from heavy-duty steel and extruded aluminum profiles. It is designed to withstand the constant impact of heavy steel plates being pushed against the positioning fingers over thousands of shifts.

  • Premium Drive Components: To guarantee exact positioning, KRRASS utilizes high-grade ball screws and linear guide rails manufactured by Hiwin (Taiwan). These components ensure smooth, friction-free movement without any mechanical backlash.
  • High-Speed Servo Actuation: Every CNC axis within the backgauge is driven by its own independent AC servo motor. This allows for blistering travel speeds to minimize cycle times during complex, multi-bend operations. The depth axes (X) and height axes (R) travel at speeds up to 500 mm/s, while the lateral movement axes (Z) can reposition at an astonishing 1000 mm/s.
  • Mechanical Repeatability: The integration of these premium components ensures a flawless mechanical positioning repeatability of $\pm 0.03$ mm.

Tailored BGA Axis Configurations

Recognizing that a job shop producing simple brackets has different requirements than an aerospace facility producing complex 3D polygons, KRRASS offers the PBE Series with a highly customizable range of backgauge configurations.

1. The BGA-2 Backgauge (Standard 4+1 Axis Setup)

This configuration delivers exceptional speed and reliability for standard linear bending.

  • Controlled Axes: Y1, Y2 (Ram), X (Backgauge Depth), R (Backgauge Height), and W (Electric Mechanical Crowning).
  • Operation: The Z-axis fingers are manually positioned laterally along a precision linear guide.

2. The BGA-4 Backgauge (Advanced 6+1 Axis Setup)

Ideal for high-mix production environments where operators bend parts with varying flange widths or utilize multi-station tooling setups across the length of the bed.

  • Controlled Axes: Y1, Y2, W, X, R, plus Z1 and Z2.
  • Operation: The DELEM controller independently moves the left and right fingers left-to-right (Z1/Z2), completely eliminating the need for the operator to pause production and manually adjust finger spacing.

3. The BGA-5 Backgauge (Asymmetric 7+1 Axis Setup)

Engineered specifically for bending tapered parts, conical shapes, or parts with asymmetric flanges where one side of the sheet requires a different depth stop than the other.

  • Controlled Axes: Y1, Y2, W, X, R, Z1, Z2, plus an additional X1-axis.
  • Operation: This setup allows the controller to create a depth offset between the two backgauge fingers, perfectly supporting angled material.

4. The BGA-6 Backgauge (Ultimate 8+1 Axis Setup)

The pinnacle of positioning technology, the BGA-6 transforms the PBE Series into a true 3D manufacturing cell, capable of handling the most complex, multi-stage geometries imaginable.

  • Controlled Axes: Y1, Y2, W, X1, X2 (Independent Depth), R1, R2 (Independent Height), Z1, Z2 (Independent Lateral Movement).
  • Operation: Every single dimension of the backgauge fingers is completely independent. The fingers can sit at different depths, different heights, and move independently across the bed, allowing for ultimate flexibility when executing complex bends on highly irregular part shapes.

Table 2: KRRASS PBE Series Backgauge Configurations

ConfigurationTotal CNC AxesDepth Control (X)Height Control (R)Lateral Control (Z)Target Manufacturing Application
BGA-24+1SynchronizedSynchronizedManualHigh-volume, standard profiles.
BGA-46+1SynchronizedSynchronizedIndependent (Z1/Z2)Multi-station fast tooling changeovers.
BGA-57+1Offset (X/X1)SynchronizedIndependent (Z1/Z2)Tapered parts and asymmetric bends.
BGA-68+1Independent (X1/X2)Independent (R1/R2)Independent (Z1/Z2)Complex aerospace/3D component workflows.

(Note: The Electric Mechanical Crowning W-axis is standard across all PBE models to ensure absolute linear precision, which we will explore fully in the next chapter.)

Seamless Tooling Integration and Electric Mechanical Crowning

The exceptional precision generated by the PBE Series’ dual independent servo-pumps is ultimately transferred to the sheet metal through the upper and lower tooling. In a high-end fabrication environment, the efficiency of tooling changeovers and the machine's ability to automatically compensate for natural physical deflection are just as critical as raw tonnage. The PBE Series addresses these factors with premium clamping architectures and intelligent mechanical crowning.

Advanced and Safe Tool Clamping Architecture

The modern manufacturing landscape is defined by "high-mix, low-volume" production. This means operators spend a significant portion of their shift changing tools to accommodate different part profiles. To maximize machine uptime, the PBE Series is equipped with highly efficient, rapid-change tooling systems.

  • European Standard Tooling with Safety Grooves: The machine utilizes premium-grade European standard punches and dies. A critical feature of the upper tooling is the integrated 8.4 x 3.5 mm safety groove. When the operator loosens the clamp to adjust or remove a punch, this groove catches on the clamping plate, physically preventing the heavy steel tool from dropping onto the lower bed or, worse, the operator's hands.
  • Rapid Multi-Directional Extraction: The standard manual quick-clamping system is designed for supreme agility. It allows operators to load and unload tools vertically from the front, or slide them out horizontally from the rear. This versatility is essential when working with complex, segmented tooling setups, drastically reducing the time spent reconfiguring the machine.
  • WILA Advanced Tooling Options: For aerospace contractors or facilities where every second of setup time dictates profitability, the PBE Series seamlessly integrates with top-tier hydraulic and pneumatic clamping systems, such as WILA New Standard Tooling. With a single command from the DELEM controller, these systems instantly seat, align, and clamp an entire bed of tooling with immense force, turning a 15-minute manual setup into a 10-second automated process.

KRRASS® Intelligent Electric Mechanical Crowning (W-Axis)

KRRASS® Intelligent Electric Mechanical Crowning (W-Axis)

When hundreds of tons of force are applied to bend thick steel plates, the physical laws of metallurgy dictate that the machine's upper ram and lower bed will experience microscopic bowing (deflection) in the center. Without intervention, this physical reality creates the "canoe effect"—a workpiece that is perfectly bent at the edges but under-bent (too wide) in the middle.

To guarantee perfect angular consistency across the entire length of the bend, the PBE Series features the KRRASS® Electric Mechanical Crowning system as a standard, fully integrated CNC axis (the W-axis).

  • Predictive CNC Algorithms: The crowning system is directly commanded by the DELEM DA-66S or DA-69S controller. When the operator inputs the material type, thickness, length, and target angle, the controller's advanced algorithms calculate exactly how much the machine frame will deflect under that specific load.
  • Motorized Wedge Compensation: Inside the lower bed of the machine lies a series of precision-machined steel wedges. Before the ram begins its descent, the W-axis servo motor drives these wedges laterally. This creates a highly calculated, microscopic upward curve (a crown) in the lower bed that perfectly mirrors and counteracts the downward deflection of the upper ram.
  • Flawless Linear Accuracy: By mechanically compensating for deflection in real-time, the crowning system ensures that uniform pressure is applied across the entire workpiece. This completely eliminates the archaic, time-wasting practice of operators stuffing paper shims under the lower die to manually correct angles.
  • Universal Base Compatibility: The crowning table is meticulously designed to securely clamp standard European dies with 60 mm and 90 mm bases, alongside single-V dies with 13 mm tangs, offering maximum versatility for any bending application.

Zero-Compromise Safety: DSP Laser Protection and Smart Guarding

Operating a machine capable of exerting hundreds of tons of force at high speeds requires uncompromising safety standards. Historically, safety features on press brakes—such as physical light curtains—acted as a severe bottleneck to production, forcing the ram to slow down to a crawl far above the material to prevent crushing hazards.

The KRRASS PBE Series shatters this compromise. By integrating the world’s most advanced optical safety technologies, it ensures absolute operator protection while simultaneously increasing overall machine efficiency.

Italy DSP Laser Protection System For Pump-Controlled CNC Press Brake

Zero-Compromise Safety: DSP Laser Protection and Smart Guarding

The crowning jewel of the PBE Series' safety suite is the optional, highly recommended Italy DSP® laser protection system. This optical safeguarding technology is deeply integrated with the machine's dual servo-pump architecture and the DELEM controller to provide millisecond-level response times.

  • Dynamic Multi-Beam 3D Guarding: Older safety systems relied on a single laser beam, which could easily be misaligned or bypassed. The DSP system utilizes an advanced multi-beam receiver that projects a continuous 3D protective zone directly underneath, in front of, and behind the punch tip. If an operator's finger breaks this zone, the machine halts instantly. Crucially, as the sheet metal folds upward during a normal bend, the DSP's intelligent blanking algorithm recognizes the material profile and allows the bend to complete without triggering a false alarm.
  • Unmatched Speed and Productivity: Because the DSP system communicates directly with the ultra-responsive servo pumps, it boasts a staggering 5ms reaction time. This allows the PBE Series to utilize its maximum Rapid Approach speed until the punch is mere millimeters from the sheet metal (typically setting the speed change point at 5mm plus the braking distance). By staying at maximum speed longer, the machine saves vital seconds on every single stroke, compounding into massive daily production gains.
  • Rigorous European Certifications: The DSP laser operates with a safe Class 1M laser and achieves CAT.4 and SIL3 safety levels, representing the highest echelon of industrial safety. Furthermore, the IP 65-rated enclosures render the sensors completely immune to the dust, scale, and oil mist typical of heavy fabrication environments.
  • Tandem and Large-Scale Coverage: For large-format manufacturing, the DSP system offers a maximum protective distance of up to 15 meters, ensuring full-length protection even when multiple PBE machines are synchronized in a tandem configuration.

Comprehensive Physical Guarding and Interlocks

While the laser system guards the active bending zone, KRRASS ensures the entire perimeter of the PBE Series is equally secure:

  • Electromechanical Interlocked Doors: Heavy-duty safety doors guard the side and rear zones of the machine. These are equipped with strict electromechanical interlocks. If a door is opened for maintenance while the machine is active, the dual servo-pumps are instantly neutralized, and all hydraulic pressure is safely bypassed to the tanks.
  • Visual Status Broadcasting: To maintain a safe and transparent workshop environment, the PBE Series utilizes highly visible LED status indicators (often integrated into the DSP receivers). These lights instantly broadcast the machine's status—whether it is ready to bend, actively running, or in an emergency lockout state—allowing shop floor managers to monitor safety compliance from a distance.

Smart Accessories: iMeasure Laser Angle Measurement & Sheet Followers

To transform a press brake from a highly accurate machine into a true "zero-scrap" manufacturing cell, it must be equipped to handle the unpredictable variables inherent in sheet metal. Variations in material thickness, tensile strength, and rolling grain direction inevitably lead to unpredictable springback. Furthermore, manually handling large or heavy panels can cause operator fatigue and compromise safety. The KRRASS PBE Series integrates advanced smart accessories directly into the DELEM control ecosystem to eliminate these variables entirely.

iMeasure Laser Check Angle Measurement System

iMeasure Laser Check Angle Measurement System

The traditional method of bending involves processing a test piece, manually measuring the angle with a protractor or caliper, and entering an offset correction into the CNC. In high-value manufacturing, test-bending expensive aerospace alloys or exotic metals is an unacceptable waste of resources. The PBE Series resolves this with the iMeasure Laser Angle Measurement System (engineered in collaboration with Data-M).

  • Real-Time Optical Triangulation: As the punch presses the material into the die, a specialized sensor module projects a distinct laser beam onto the surface of the sheet metal. A high-resolution camera continuously captures the position of this laser line. By dynamically calculating the angle between the laser projection and the camera axis, the system determines the exact physical bend angle in real-time, independent of tooling wear or material thickness.
  • Intelligent Springback Calculation: The true brilliance of the iMeasure system is its synergy with the PBE's dual independent servo-pump architecture. The DELEM DA-66S or DA-69S controller performs a calculated force reduction, reading the exact springback of that specific bend. Because the independent servo pumps lack the mechanical latency of traditional proportional valves, the controller can instantly command the Y1 and Y2 pumps to re-engage, pushing the ram the exact micro-millimeters required to achieve the perfect target angle.
  • First-Part Perfect: Irrespective of the material's metallurgical inconsistencies, the iMeasure system guarantees a sustained angular accuracy of better than $\pm 0.1^{\circ}$. It achieves a perfect bend on the very first part, every single time, permanently eliminating material scrap.

CNC Front Sheet Follower Supports

When processing large, heavy, or exceptionally thin panels, the portion of the material extending from the front of the machine is forced upward at high speeds as the die completes the bend. This whipping motion can cause reverse-bending deformation along the bend line and poses a significant ergonomic and safety hazard to the operator attempting to support the weight.

  • Interpolated Servo Kinematics: The PBE Series can be outfitted with heavy-duty CNC Front Sheet Follower Supports. These are not passive arms; they are active, servo-driven axes (designated as AP1 and AP2 in the DELEM system).
  • Perfect Velocity Synchronization: The DELEM controller calculates the exact angular velocity of the upward-folding sheet. The follower supports move in perfect, synchronized harmony with the material, fully supporting its weight from a flat state up to an angle as steep as $70^{\circ}$.
  • Surface Protection and Load Capacity: Built for heavy industrial processing, these supports handle a robust load capacity of up to 180 kg per arm. They are equipped with advanced, high-density brush panels or polymer rollers to ensure that delicate surfaces—such as brushed aluminum or polished stainless steel—remain completely free of scratches during the bending process.

Technical Specifications, Environmental Impact, and Conclusion

The engineering philosophy of the KRRASS PBE Series is highly scalable. The exact same dual servo-pump precision applied to a compact, high-speed 50-ton machine is identical to the technology driving a massive 1000-ton heavy-duty model.

Below is an expanded technical parameter table that highlights the operational capabilities and the dramatic reduction in hydraulic fluid usage across the PBE lineup:

Table 3: KRRASS PBE Series Technical Parameters and Eco-Metrics

Model ConfigurationBending Pressure (kN)Comprimento de curvatura (mm)Y1, Y2 Down Speed (mm/sec)Y1, Y2 Return Speed (mm/sec)Dual Servo Motors (kW)Oil Volume (PBE Dual Mini Tanks)Standard Machine Oil Volume
PBE 80T/250080025002202002 x 4.02 x 35 Liters~ 250 Liters
PBE 110T/3200110032002202002 x 5.52 x 40 Liters~ 350 Liters
PBE 135T/4000135040002001802 x 5.52 x 45 Liters~ 400 Liters
PBE 175T/4000175040001801602 x 7.52 x 50 Liters~ 450 Liters
PBE 250T/4000250040001601502 x 11.02 x 60 Liters~ 600 Liters
PBE 320T/6000320060001401302 x 15.02 x 80 Liters~ 800 Liters

(Note: Maximum opening heights, slider strokes, and physical dimensions are highly customizable to client requirements. The PBE series consistently delivers an exceptional $\pm 0.01$ mm positioning accuracy and $\pm 0.3^{\circ}$ standard angular accuracy without iMeasure.)

The Environmental and Ergonomic Impact

The PBE Series fundamentally redefines what it means to be a "green" industrial machine tool.

  1. Whisper-Quiet Operation: Traditional machines emit a constant $75-80\text{ dB}$ whine from the central pump. Because the PBE's servo motors only spin when the ram is moving, the machine operates in near-total silence ($< 60\text{ dB}$) during standby, vastly improving the working environment and reducing operator fatigue.
  2. Fractional Oil Usage: As shown in the table above, replacing a massive 400-liter central tank with two independent 45-liter tanks drastically reduces the consumption and disposal of industrial lubricants, aligning fabrication shops with strict ISO 14001 environmental standards.
  3. Thermal Stability: Because oil is not constantly forced through restrictive valves, it does not heat up. Cold oil maintains its viscosity, ensuring that the machine's precision remains absolute from the first shift of the week to the last, while significantly extending the life of hydraulic seals.

Conclusion: The Ultimate Investment in Bending Technology

The KRRASS PBE Series Pump-Controlled Prensa dobradeira CNC is the culmination of modern metal forming engineering. It is designed for manufacturers who understand that true profitability is not found in purchasing cheap machinery, but in eliminating the hidden costs of scrap, electrical waste, slow setup times, and constant maintenance.

By uniting an incredibly rigid, FEA-optimized frame with the unmatched processing power of DELEM DA-66S and DA-69S controllers, KRRASS has created a flawless operational brain. By replacing outdated hydraulics with the revolutionary Dual Independent Servo-Pump Architecture, they have created a machine that acts instantly, bends flawlessly, and operates with profound ecological responsibility. Enhanced by the highly agile BGA-6 multi-axis backgauge and uncompromising DSP laser safety systems, the PBE Series stands alone as the definitive, high-end investment for the future of precision sheet metal fabrication.

Perguntas frequentes

What makes the KRRASS PBE Series different from traditional hydraulic press brakes?

The KRRASS PBE Series stands out because it uses two independent servo motors instead of a single large motor, leading to better energy efficiency, quieter operation, and less hydraulic fluid usage. This unique design allows for precise bending and reduces environmental impact, making it more suitable for modern manufacturing needs.

How does the dual independent servo-pump architecture work?

The dual independent servo-pump architecture means that each hydraulic cylinder in the press brake is controlled by its own servo motor and pump. This setup allows the machine to use only the energy it needs when bending, resulting in lower energy costs and quieter operation during non-bending activities.

Why should I choose the KRRASS PBE Series for my business?

Choosing the KRRASS PBE Series is an investment in high-quality manufacturing. It offers unmatched precision, energy savings, and reduced waste due to its advanced technology. This means you'll spend less time on maintenance and more time producing high-quality parts, which can lead to better profits in the long run.

Is the PBE Series easy to operate for beginners?

Yes, the KRRASS PBE Series features an intuitive control system that makes it easy for both beginners and experienced operators to use. With its large touch screen and straightforward programming options, new users can quickly learn to operate the machine efficiently.

How does the safety feature work on the PBE Series?

The PBE Series includes the advanced DSP laser protection system, which creates a safe barrier around the pressing zone. If anything interrupts the laser's detection zone, the machine stops immediately. This system helps prevent accidents while keeping the machine's speed efficient, which is crucial for high production output.

How will this machine help me reduce costs?

The KRRASS PBE Series helps reduce costs by eliminating excess energy use, lowering maintenance needs due to fewer components, and minimizing material waste, thanks to its precision bending capabilities. These factors combine to offer significant savings in operational costs over time.

What types of materials can the PBE Series handle?

The KRRASS PBE Series can handle a variety of materials including thick steel plates, aluminum, and other metals. Its precise control and strong design make it suitable for diverse applications, including aerospace components and automotive parts.

What kind of support will I receive after purchasing the PBE Series?

After purchasing the PBE Series, you'll receive comprehensive support from KRRASS, including installation assistance, training for your team, and ongoing technical support. This ensures that you can maximize the use of your machine for optimal productivity.

What is the expected lifespan of the KRRASS PBE Series?

The KRRASS PBE Series is built with durable materials and advanced engineering, providing a long lifespan under proper use and maintenance. Many users report this machine functioning efficiently for years, with minimal downtime.

Can I customize the PBE Series for my specific needs?

Yes, the KRRASS PBE Series offers various configurations and options, including different backgauge systems and tooling setups. This allows you to tailor the machine to fit your specific production requirements, ensuring maximum efficiency for your operations.

Postagens recentes

Siga-nos

Conecte-se conosco

文章页边栏询盘